The mold is the mother of the product, the process is the father of the product, the specific appearance of a product lies in its mother, which depends on the mold; each product is exactly the same in its father, that is the craft. From this point, the importance of the process in production management can be explained, because the process is the only magic weapon to ensure the consistency and integrity of the product. Craft is the company's Know-how, which is the company's housekeeping ability, that is, the core competitiveness of the company. Jiangmen Junsheng Industrial found that the ever-changing mold industry has made demanding products for consumers more and more demanding. Therefore, how to shorten the product production cycle and improve the quality of products more efficiently is an urgent problem for manufacturers. Jiangmen Junsheng Industrial found that it can save a lot of time and money by using the process analysis tool software that is closely integrated with the cad system.

 1. Quantify experience into process documents Only written technical documents can be successfully copied. It is necessary to change the two wrong ideas: one is that we often talk about the order, the process documents have not been written and the production is finished, so there is no process file, this is a typical misconception, as long as there is a process to produce, We can't produce without process documents in the future, otherwise we must investigate the responsible person; the second is to treat the scope of the process at will. For example, the molding temperature requirement of the rubber and plastics factory is controlled at plus or minus five degrees Celsius, but many of our companies think that it is not necessary to be plus or minus ten degrees Celsius. These are typical misconceptions. If you can't understand the importance of craftsmanship in thought, you can't completely guarantee the stability of product quality.

 2, process analysis to reduce mold costs Usually in the design of a product, most manufacturers have begun to use process analysis technology to replace the traditional test / error method. Process analysis technology can reduce the cost of molds by shortening product commissioning cycles and speeding time-to-market. Many process analysis tool software is not tied to the cad system. On the contrary, the software needs to undergo arduous data conversion from the cad system to the purpose of analysis and application. This process is not only time-consuming and labor-intensive, but also increases the risk of errors and causes obstacles in communication between product mold manufacturers. The leveraging analysis tool software is a kind of tool software that is closely related to cad. This software is part of the cad package or an additional application that is designed to efficiently and reliably design mold parts. The 3D mechanical design system with draft and undercut analysis capabilities is part of the cad software package. The system integrates software for finite element analysis software and support for mold filling process analysis. All of these features work in the cad environment and support the three areas mentioned above. This comprehensive tool helps engineers design and validate parts and molds, enabling them to explore potential mold performance, including: draft angle, undercut, component strength, sharp corners, twists, bubbles, shrinkage, and non-standard wall thickness Wait, and do everything without leaving the familiar design environment. Ensuring adequate draft angle Designing parts with draft angles, ensuring injection molding and unobstructed demolding of the part, the angle between the surface of the product and the mold is a key issue. The guidelines for design draft are to vary with the geometry of the article, the surface properties, the filler material, and the type of mold. But in most cases, a 2° draft angle will allow the mold to work smoothly.

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